Types of Packaging – Rigid Boxes (Set-Up Boxes)

On a daily basis, besides gifting, product manufacturers as well as gift shops, require premium packaging to protect premium products. In this situation, rigid boxes, also known as setup boxes are highly suitable and luxurious packaging solutions. You can use these types of boxes to pack gifts, subscriptions, giveaways, and other high-end retail products.

Rigid box packaging is manufactured from premium chipboards, which are three times thicker than common cardboard. In addition, for a premium touch, these boxes are wrapped with fine and high-quality materials and designed with striking finishes. You may have seen jewelry boxes or phone boxes in your life, which are excellent examples of rigid boxes. In this blog post, based on our experience and in-depth research, we will guide you on what a rigid box is, its types, and how to manufacture them in detail. It will help you choose packaging that meets your product’s standards.

What is A Rigid Box?

A box that is specially designed using a thicker and premium chipboard for a luxurious presentation, particularly for gifts or valuable products, is called a rigid box. This packaging is also known as a setup box. They are among the most popular packaging solutions in various industries, including jewelry, cosmetics, electronics, and more.

If you want to learn about different types of rigid box packaging, stay connected with us. We will guide you about various rigid boxes so that you can easily select your desired packaging.

But we have noticed that some people do not have an idea about the differences between rigid boxes, kraft boxes, and corrugated boxes. Therefore, first of all, we will clear your concept.

Rigid Boxes Vs. Kraft Boxes Vs. Corrugated Boxes

Rigid boxes are the most durable, thicker, and premium packaging boxes; they are also expensive and are shipped in a usable form. On the other hand, kraft boxes are foldable, recyclable, and biodegradable, and are used for protecting lightweight products. Mostly, kraft boxes are used in the food industry. Furthermore, corrugated cardboard boxes, due to their fluted layers and excellent cushioning, are safe and sturdy packaging boxes for storage and shipping of products. To help you understand these boxes properly, we have provided a table here.

Features	Rigid Boxes	Kraft Boxes	Corrugated Boxes
Set up	None if not foldable	Needed	Needed
Sturdiness	High	Low	High
Product Safety	High	High with the aid of inserts	High
Cost	Generally High	Depends on thickness, printing, and other factors	Depends on printing & finish
Appeal	Generally High	Provide rustic appeal, and also depends on printing & finish	Depends on printing & finish
Reusable	Yes	Usually not	Yes
Eco Friendly	Less	More	More

Different Types of Boxes Packaging - Rigid Boxes

Different products have various protection requirements, and to create a unique image for any brand, rigid boxes are available in different types. In this section, we will guide you one by one about the commonly used rigid boxes.

Telescopic Rigid Boxes

Telescopic rigid packaging boxes are a type of packaging in which a telescopic lid completely or partially fits over the base. These rigid paper boxes are also known as lid and base rigid boxes. In this section, we will guide you about their various types.

Box with Full Telescope Lid

This is a rigid box in which the telescopic lid fully covers the base. These boxes are used for the secure storage of candies, wristwatches, perfumes, and other delicate and valuable products, providing a smooth unboxing experience.

Box with Partial Telescope Lid

In partial telescope boxes or shoulder neck rigid boxes, the cover only comes halfway over the base, yet it remains an excellent option for safely packaging products. This style of packaging is commonly used for gifts as well as wallets, watches, studs, and other fashionable items.

Classic Shoe box
Rigid shoe boxes hold great importance in the apparel industry due to their durability and functionality. These boxes consist of a deep base and a top lid, providing safe and organized storage for shoes. They are also popular as two piece rigid boxes or lift off lid rigid boxes. Owing to their excellent functionality, this style is also widely used for packaging various other retail products.

Hing Lid Rigid Boxes

Magnetic closure boxes

Magnetic closure rigid boxes are considered among the most popular types of rigid packaging boxes due to their sturdy structure and magnetic locks. These boxes are also known as cigar style boxes and flip top boxes. Due to their secure, tactile closures, magnetic rigid boxes provide an easy unboxing experience.

Book Style Boxes

The covers of these boxes are designed like a book. Book style rigid boxes give products a genuine book-like feel due to their premium feel, creativity, and innovation. These boxes are mostly designed with magnetic closure and are further decorated with luxury finishes for an added premium touch.

Clamshell Style Boxes

Clamshell boxes are considered foldable types of rigid boxes. These boxes provide a 360-degree view of the products when opened. In this type of box, you can pack books, magazines, and other high-end products.

If you are looking for unique styles of luxury custom gift boxes, you can choose any style from the above or below.

Other Commonly Used Rigid Box Styles

Explore a variety of rigid box styles designed to meet different packaging needs, from retail displays to premium gifting. These boxes offer durability, elegant presentation, and customizable designs to match your brand identity while ensuring product protection.

Drawer Style Boxes

Rigid drawer boxes open like matchboxes. Their tray has a top slide that opens from one side and closes from the other. These boxes are known as slipcases or slipcase boxes. Any type of product can be packed in these boxes, and they provide a slide-off unboxing experience.

Sleeve Style Boxes

Tray and sleeve rigid boxes are like full telescope style boxes. In these boxes, the tray has a sleeve on top that can open from one side. These boxes are excellent, rigid setup boxes due to their easy unboxing and excellent functionality. Sometimes, they are also called shell and slide boxes.

Collapsible Rigid Boxes

These boxes do not ship in usable form like other boxes; instead, they ship flat. Because of collapsible rigid boxes, shipping charges are reduced, and at the same time, storage space can also be saved. These boxes are known in the rigid packaging industry as foldable rigid boxes.

Rigid boxes packaging also comes in custom presentation rigid boxes styles and other plentiful shapes and styles according to the needs of various brands. Among these custom rigid boxes with inserts are a popular choice to safely pack multiple items to keep them in their place.

How To Manufacture Rigid Boxes

What is rigid packaging, and its different types? After knowing the answer to this question, we will now guide you on how these premium boxes are constructed. Here are some easy steps to help you know how to manufacture rigid setup boxes.

In the first section, premium gray, fine chipboard, or paperboard is die-cut and scored into the specific shape and style available in the digital design.
The second stage of rigid box production is folding, in which the scored areas are carefully folded to form the base.
To give the boxes an even more premium touch, delicate and premium materials are printed with desired printing elements, and premium finishes are also applied during printing. You can also have foil stamping and embossing on your logo for a lasting impression.
After the printing of the wrapping paper is complete, the printed paper is tightly wrapped over the lid and base of the box with adhesive glue.

Conclusion

Understanding what rigid boxes are, their types, and how to manufacture them can help you design and customize packaging that best suits your high-end products. These rigid set-up boxes are great investments for various industries, helping keep products safe and promoting a unique brand image.

If you are looking for any type of rigid packaging box, you can contact Custom Boxes Deals to meet your needs with the best results. We offer top-notch packaging services and printing solutions to clients across the USA.